Semi-analytical model development for preliminary study of 3D woven Composite/Metallic flange bolted assemblies

Wafaa El Masnaoui (1) , Alain Daidié (1) , Frederic Lachaud (1) , Christian Paleczny (2)

1 ICA - Institut Clément Ader
2 Safran Aircraft Engines

This research deals with the development of a new semi-analytical model for composite-metal eccentric tensile bolted joints of casing structures. The model is based on a direct stiffness method considering structural elements, where flanges are modeled with axisymmetric shell elements, the bolt with a beam element and contact behavior with a specific number of compressive linear springs, identified by means of convergence tests. A hybrid element is added in order to set the link between flange and bolt. Since the model is intended for the preliminary design of bolted joints including composite materials, we propose an extension of the stiffness matrix formulation of isotropic axisymmetric shell elements to orthotropic ones. This formulation is validated with respect to a 2D FE axisymmetric model. Then, a semi-analytical model is established for a casing assembly approximately corresponding to a real casing of an aircraft engine. Design criteria such as normal stress on the bolt, bending moment and axial load at a specific section of the composite flange, given by the semi-analytical model are compared to a 3D FE computation. Results are in very good agreement and the semi-analytical model offers considerable time saving where the computation time was 120 times faster than the 3D FE model. Moreover, relative error does not exceed 2% for normal stress of the bolt and 9% for the flange bending moment which is satisfactory in a preliminary design approach. However, due to the formulation of hybrid element, less accurate results were observed for axial displacement of the composite flange and it would be advisable to consider a new formulation. This will be detailed in future work. Finally, a parametric study showed the ability of the semi-analytical model to predict the physical behavior of joints and proved its usability for running optimization studies and its reliability as a preliminary design tool.

Mots clés: Bolted joints; 3D woven composite; Orthotropic behavior; Direct stiffness method; Semi-analytic; Parametric study

Domaines: Mécanique des structures [physics.class-ph]; Génie mécanique [physics.class-ph]

Wafaa El Masnaoui, Alain Daidié, Frederic Lachaud, Christian Paleczny. Semi-analytical model development for preliminary study of 3D woven Composite/Metallic flange bolted assemblies. Composite Structures, 2021, 255, pp.112906. ⟨10.1016/j.compstruct.2020.112906⟩. ⟨hal-03005577⟩