A ray tracing method to simulate the infrared heating of semi-transparent thermoplastics

Abstract : This paper focuses on describing RAYHEAT, a software based on the ray tracing method, developed in order to simulate the InfraRed (IR) heating of semi-transparent polymers. In this study, RAYHEAT is used to simulate the IR heating step of a PET preform for the Injection Stretch-Blow Moulding (ISBM) process. The general principle of the method is to discretize, into a set of rays, the radiative heat flux emitted by halogen lamps, then to follow these rays inside the oven while they are not fully absorbed. The ray tracer computes the optical path of each ray-accounting for specular or diffuse reflections, refractions, etc…-from its emission point, and throughout the preform thickness. PET is assumed to behave like a non-scattering cold medium. Thus, the radiative heat flux absorption inside the preform is computed according to the Beer-Lambert law. Finally, the distribution of the radiative source term is calculated in the preform. In a second step, the radiative source term is applied as an input data in the commercial finite element software ABAQUS ® , in order to calculate the 3D temperature distribution in the preform. The source term is assumed to be time dependent in order to account for the preform movement throughout the IR oven. This method provides relatively small computation times, while keeping the memory requirements down to a minimum. Numerical results have been compared with temperature measurements performed on an in-lab IR oven. The model simulates suitably the infrared heating stage, and provides accurate predictions of the temperature distribution in the preform. The relative error between the temperature calculated by RAYHEAT, and the measured temperature, is less than 5%.
Type de document :
Communication dans un congrès
ESAFORM 2010 -13th International ESAFORM conference on material forming, Apr 2010, Brescia, Italy. UNIVERSITY OF BRESCIA, Extrait de : The 13th International ESAFORM Conference on Material Forming -ESAFORM 2010 / sous la dir. de E. CERETTI et C. GIARDINI, 4 p., 2010
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https://hal.archives-ouvertes.fr/hal-01760283
Contributeur : Imt Mines Albi Ecole Nationale Supérieure Des Mines d'Albi-Carmaux <>
Soumis le : mardi 5 mars 2019 - 18:04:52
Dernière modification le : jeudi 21 mars 2019 - 11:00:20

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Esaform_2010_Bordival.pdf
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  • HAL Id : hal-01760283, version 1

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Maxime Bordival, Fabrice Schmidt, Yannick Le Maoult, Benoît Cosson. A ray tracing method to simulate the infrared heating of semi-transparent thermoplastics. ESAFORM 2010 -13th International ESAFORM conference on material forming, Apr 2010, Brescia, Italy. UNIVERSITY OF BRESCIA, Extrait de : The 13th International ESAFORM Conference on Material Forming -ESAFORM 2010 / sous la dir. de E. CERETTI et C. GIARDINI, 4 p., 2010. 〈hal-01760283〉

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